Options
Options for extra efficiency
Pallet Sorting Systems realizes not only the machine that makes your process as efficient as possible, but also the options that take work off your hands and make the workshop more pleasant. In this way you achieve a better repetitive result and guarantee the reliability of an operation. Think for example of a Nailpress, measuring unit paintbooth or nailgun.
Paintbooth
Paintbooth
The paintbooth is specifically designed to efficiently and sustainably paint pool pallets, including Chep, IPP, and LPR pallets.
Seamless Integration with Sorting or Repair Lines
The paintbooth is designed to integrate directly with a sorting or repair line, allowing repaired pallets to flow seamlessly into the paint process. This reduces forklift movements, making the operation safer and more efficient.
More Efficient Painting Methods
The paintbooth uses a low-pressure paint system that requires less maintenance and does not rely on air filters. This reduces maintenance costs and makes the system practical and easy to use. Its straightforward design ensures smooth operation, boosting productivity without compromising quality. Unlike complex systems that require extensive training, this paintbooth is designed for simplicity and efficiency.
Thoughtful Design Features
- Liquid-tight floors: Located both in the cabin and under the outfeed conveyor, these prevent excess paint from reaching the workspace, maintaining a clean environment. Excess paint is collected and returned to a reservoir for reuse, minimizing waste and improving efficiency.
- Leak-resistant floors and platform: Designed to reduce leaks around the paint reservoir and pump unit, ensuring a safe and efficient operation.
- Direct integration with stacker outfeed: Reduces forklift use, streamlines operations, and keeps the workflow organized.
Easy Maintenance for Consistent Performance
Paints containing lime require daily maintenance. This system simplifies the process by switching from paint to water, flushing lime residues from pipes and filters. Regular cleaning extends equipment lifespan and ensures reliable operation between painting sessions.
Key Benefits of the Paintbooth
- No internal mechanisms: No turntables, drives, or filter boxes inside the booth.
- No air filters: Lower maintenance and reduced costs.
- User-friendly operation: Easy-to-handle paint pump system.
- Liquid-tight floor: Protects the workspace from spills.
- Paint reuse: Excess paint is collected and recycled.
- Simple maintenance: A water flush system prevents lime buildup, extending equipment lifespan.
- Platform for paint bins and pump system: By placing paint bins on a liquid-tight platform alongside the pump and filter system, the environment remains clean and safe.
- Walkways inside the booth: Allow safe maintenance, such as cleaning or replacing clogged spray nozzles, without risking contamination of clothing.
Proven Success
Successfully implemented by customers including Herpen Pallets, Goggins, Foresco,Clark transport,Pallet Recycling South Wales, The Pallet Company
This innovative design ensures efficient, sustainable, and safe painting processes while minimizing downtime and maximizing productivity. Contact us for more information about our paintbooth and other pallet processing solutions!
Press
Pallet Press from Pallet Sorting Systems: Efficiency and Safety Elevated
Introduction
- Introduced in 2014 by Pallet Sorting Systems (PSS).
- Designed to address protruding nails in pallet decks directly and effectively.
- Enhances productivity and safety in the pallet industry.
Seamless Correction of Protruding Nails
- Eliminates the need for manual inspection and correction.
- With adjustable pressure up to 10 tons, nails are pressed directly under the deck.
- Saves time and reduces errors in the production process.
Efficiency and Ease of Use
- Easily integrates into existing pallet sorting and repair lines.
- Automated operation ensures consistent and reliable corrections.
- Delivers pallets of higher quality.
Cost-Effective
- Replaces expensive detection systems and manual checks.
- Drives old nails into new wood, providing a sustainable solution.
- Ensures pallets with no sharp protruding parts in the deck.
Proven Success
Successfully implemented by customers including MS Pallets, Smart Retur, Lievaart & Slaghuis, Erico and PGS.
Contact
For more information about the Pallet Press and other solutions from Pallet Sorting Systems, please contact us.
Corner Saw
Pallet Sorting Systems Introduces the Pallet Corner Saw
In 2015, Pallet Sorting Systems (PSS) expanded its product range with the introduction of the Pallet Corner Saw, a solution designed to ensure precise and consistent corner finishing for pallets.
This innovation is specifically engineered to lighten the workload of pallet repair operators while improving efficiency.
A Seamless Addition to the Repair Line
The Pallet Corner Saw is strategically placed behind the pallet repair line, just before the stackers. This ensures that damaged or uneven corners are automatically trimmed before the pallets are stacked. Not only does this enhance the quality of the pallets, but it also makes the process faster and more reliable.
Efficiency and Quality Combined
- Precise Corner Finishing: The Corner Saw guarantees consistent and clean corners for every pallet.
- Less Manual Labor: Automation reduces the workload of pallet repair operators, saving time and physical effort.
- Improved Workflow: The system integrates seamlessly with existing repair lines and stackers, boosting productivity.
A Future-Ready Solution
With the introduction of the Pallet Corner Saw, Pallet Sorting Systems takes a significant step in improving pallet processing workflows. This innovation not only provides a more efficient method of operation but also enhances the quality and consistency of the final products, contributing to greater customer satisfaction.
For more information about the Pallet Corner Saw and other solutions from Pallet Sorting Systems, please contact us.
Mechanical measuring unit
2018: Pallet Sorting Systems (PSS) Introduces the Pallet Measuring Unit
An innovative solution for accurately measuring pallets. The Pallet Measuring Unit can be seamlessly integrated into a sorting machine or repair line and is placed before the stackers. This advanced technology provides a method to inspect pallets and automatically direct them to the appropriate stacker based on preset specifications.
Accurate Measurements for Better Sorting
The Pallet Measuring Unit precisely measures pallets for length and width. Based on preset values, it automatically determines to which stacker a pallet is sent, regardless of the sorter’s initial assessment.
Practical Example
A pallet that should measure 120 cm in length but is actually 121.5 cm will be identified by the measuring unit and sent to a different stacker if the preset values dictate that all pallets longer than 121 cm should be stacked separately.
Key Benefits of the Pallet Measuring Unit
- Inline Integration: The measuring unit can be easily added to existing sorting machines or repair lines, directly before the stackers.
- Automated Sorting: Measurements determine the stacking location, regardless of previous manual input.
- Adjustable Parameters: Customers can define specific thresholds for length and width to suit their unique requirements.
- Efficiency and Consistency: Reduces human errors and improves the quality of the sorting process.
An Innovation for the Future
With the introduction of the Pallet Measuring Unit, **Pallet Sorting Systems** takes another step forward in developing advanced technologies for the pallet industry. This solution offers businesses greater control and precision in their sorting and repair processes, leading to improved workflow efficiency and enhanced customer satisfaction.
**For more information about the Pallet Measuring Unit and other solutions from Pallet Sorting Systems, please contact us.**
EPAL nailgun
2019: Pallet Sorting Systems Introduces the EPAL Nailgun for Guaranteed Accurate Repairs
Why Choose the EPAL Nailgun?
The EPAL mark is an essential component of the quality assurance process for repaired EPAL pallets. This mark must always be placed in the same location to allow for easy verification. The EPAL Nailgun provides:
- Accurate Placement: The EPAL nail is automatically positioned correctly, adhering to official guidelines.
- Easy Inspection: The mark can be easily checked from one side of the pallet stack, saving time and effort during audits and quality inspections.
- Consistency: By using the EPAL Nailgun, all marks are applied uniformly, enhancing the reliability and professionalism of the repair process.
Efficiency and Reliability for Certified Repairers
With the EPAL Nailgun, Pallet Sorting Systems offers an efficient and reliable solution for certified repairers handling EPAL pallets. This tool contributes to improved quality assurance and makes it easier to meet the high standards set by EPAL.
For more information about the EPAL Nailgun and other solutions from Pallet Sorting Systems, please contact us.
Have work taken off of your hands
For more information on the possible additions to your repair or sorting system, contact us. Not sure yet about the right machine for your situation? We are happy to help you with a customized quote. We are happy to help you find out how we can make your process as efficient as possible.
