Lecaro has set record de-nesting Europallets at 613 per hour!!

Lecaro has set record de-nesting Europallets at 613 per hour!!

Lecaro in the Netherlands has chosen the standard pallet sorting line from Pallet Sorting Systems (PSS). This solution provides an efficient way to sort and manage pallets, with a processing capacity of up to 550 pallets per hour. With just one sorter and one forklift operator, Lecaro can now ergonomically and reliably sort the most common pallet types, such as Euro pallets, industrial pallets.

Efficient Sorting Without Adjustments
The PSS pallet sorting line enables the fast processing of pallets without adjustments. This means that Lecaro can sort multiple pallet types directly, without wasting time on manual reconfigurations. These include:

• Europallet types like there are light, middle and heavy weight. 
• Industrial pallets there are light, middle and heavy weight. 
• Pool pallets, such as LPR, IPP, and CHEP

With the PSS sorting line, pallets are sorted consistently and efficiently, significantly simplifying the workflow at Lecaro

Ergonomic and Efficient Operations
The pallet sorting line is designed with a strong focus on ergonomics. Sorting occurs at a comfortable working height, reducing physical strain on employees. Forklift operators benefit from automated infeed and outfeed, which results in:

• Reduced physical strain for employees.
• Efficient forklift routes for smoother operations.
• Improved safety on the work floor with less forklift traffic.

Expandable with a Pallet Repair Line
A major advantage for Lecaro is the option to expand the sorting line with a pallet repair line. This system automatically directs only the pallets that need repair to the repair stations. Both infeed and outfeed are fully automated. This provides:

• Efficient workflows: Repair operators receive only the pallets that require repairs.
• Automated processes: Fewer manual forklift movements.
• Optimized resource use: Sorters, repair operators, and forklift drivers work more efficiently together.

Additional Options for Enhanced Functionality
The standard pallet sorting line from PSS can be customized and expanded to meet the specific needs of Lecaro Available options include:

• Paintbooth: For spraying poolpallets
• Nail press: Automatic repair of damaged pallet components.
• Corner saw: For precise finishing of pallet corners.
• EPAL nail gun: Automatic nailing according to EPAL standards.
• SCADA system: Generates a CSV file with sorting data, such as pallet counts and types per hour.
• PSS App: Provides live information on the sorting process, accessible worldwide.

Reliable Performance and Flexibility
The PSS pallet sorting line offers a modular and flexible solution, tailored to the logistical processes of Lecaro. With its combination of speed, automation, and expandable options, the sorting line can be adapted to meet future requirements and developments.

Key Benefits at a Glance
For Lecaro, the implementation of the PSS pallet sorting line provides:

• Up to 550 pallets per hour with just one sorter and one forklift operator.
• Ergonomic workflows that reduce physical strain.
• Fewer forklift movements thanks to automated infeed and outfeed.
• Direct sorting of Euro pallets, industrial pallets, and pool pallets.
• Flexible expansion options, such as pallet repair, SCADA, and more.

Would you like more information about the PSS pallet sorting line and how it can be tailored to your logistical processes at your place? Please contact us today.