Foresco Sort & Repair Klundert BV sorting and repairing into 40 categories
Foresco Sort & Repair Klundert BV sorting and repairing into 40 categories
Foresco Klundert BV, formerly known as Mopal, has taken a significant step in automating pallet processing. With the innovative solutions from Pallet Sorting Systems (PSS), including the Multi Sorter, AI4Pallets, the PSS SCADA system, and the PSS App, the company has achieved unparalleled efficiency. Their focus is on efficiently sorting pallets with just one operator, efficiently repairing pallets with seven workers, and sorting pallets into 40 stacking positions.
Challenge: optimizing versatile pallet processing
Sorting and repairing 150 types of pallets with varying specifications was a major challenge. The goal was to classify and group pallets into 40 categories quickly and accurately, with minimal manual labor. Additionally, damaged pallets needed to be easily identified, repaired, and reintegrated into the process seamlessly.
Solution: Multi Sorter and AI4Pallets
The Multi Sorter by PSS provided the perfect solution for efficiently handling large volumes of pallets. With a capacity for 40 stacking positions, the system automatically sorts pallets by type and quality. Utilizing AI4Pallets, an advanced AI system, pallets are precisely identified based on their characteristics. This technology ensures damaged pallets are directed to the repair line, while intact pallets are automatically sent to the appropriate stacking position.
In the repair line, seven workers efficiently restore damaged pallets. Once repaired, these pallets are reintroduced into the system and routed via the lower conveyor to the appropriate stacking position. This seamless integration of sorting and repairing enhances efficiency and reduces operational costs.
Efficiency in logistics and monitoring
Through the PSS SCADA software, all data from the sorting and repair lines is processed and analyzed in real-time. The PSS App provides access to this data, enabling operators and managers to monitor system performance at any time. Improved forklift logistics, thanks to automated sorting and grouping into 40 categories, has resulted in faster throughput and a more streamlined workflow.
Outcome: A success story in the pallet industry
The implementation of the Multi Sorter and AI4Pallets has significantly boosted productivity at Foresco Sort & Repair Klundert BV. The system can sort and group 150 types of pallets into 40 distinct positions while processing damaged pallets with precision. This fully automated process delivers a solution that is both cost-effective and future-ready.
The Future of Pallet Automation
With this technology, Foresco Sort & Repair Klundert BV has set a benchmark in the pallet industry. Their collaboration with PSS highlights the importance of automation and innovation in improving operational processes. Thanks to the Multi Sorter, AI4Pallets, SCADA, and the PSS App, the company continues to adapt to the demands of modern pallet logistics with exceptional flexibility.
Would you like to benefit from advanced technologies and smart automation? Contact Pallet Sorting Systems today to discover how we can optimize your processes with solutions like the Multi Sorter and AI4Pallets.
