Dieffegi SRL from Italy chooses PSS. Sorting and repairing pallets simultaneously.

Dieffegi SRL from Italy chooses PSS. Sorting and repairing pallets simultaneously.

DieffeGi SRL in Italy has invested in a pallet sorting and repair line from Pallet Sorting Systems (PSS).
This modular line is designed to sort and repair pallets simultaneously, combining efficiency, flexibility, and reliability.
The system has eight stackers for the most common pallet types and two additional stackers suitable for GMA pallets and 1200×1200 mm pallets.
In the repair section, four pallet repairers work simultaneously on pallets that are automatically fed to the work tables via the side feed.

This configuration provides DieffeGi SRL with an integrated process in which sorting, repairing, and stacking take place continuously — resulting in optimal workflow and space utilization.

Benefits for employees

The PSS sorting line was developed with a strong focus on ergonomics and safety.

• Pallets are automatically fed to the workstations via side lanes, minimizing physical lifting.
• After repair, the pallets are automatically returned to the sorting line and directed to the appropriate stacker.
• This setup prevents unnecessary actions and significantly reduces physical strain.

Thanks to the automated material flow, the four repairers can focus entirely on their work, leading to a productivity increase of up to 35%.

Benefits for the company

The pallet sorting and repair line enables DieffeGi SRL to efficiently process large numbers of mixed pallets.

• With just one sorting employee, one forklift driver, and four repairers, sorting and repairing are combined in a single integrated process.
• The eight standard stackers handle common pallet sizes such as Euro pallets, industrial pallets, and pool pallets (CHEP, IPP, LPR).
• The two special stackers are suitable for GMA pallets and 1200×1200 mm pallets, offering extra flexibility for international pallet flows.

This configuration ensures continuous flow, fewer manual operations, and optimized forklift logistics, resulting in lower operating costs and a safer working environment.

Efficiency and monitoring

The system is equipped with the PSS SCADA system, which automatically records all production data.
A daily CSV report provides insight into:

• The number of sorted and repaired pallets
• The output per employee
• The hours worked and performance per shift

Via the PSS App, managers have real-time access to the sorting line data — including production speed, workstation status, and repair output.
This provides complete control and data-driven optimization of the process.

Results and summary

The pallet sorting and repair line at DieffeGi SRL delivers:

• Simultaneous sorting and repair with four repairers
• Ten stackers in total, including two for GMA and 1200×1200 pallets
• Up to 550 pallets per hour with minimal staffing
• 35% higher repair efficiency thanks to automatic supply
• 50% fewer forklift movements
• Daily CSV reporting and real-time insight via the PSS App

With this installation, DieffeGi SRL has a flexible and future-proof solution that ensures efficient sorting, structured repair, and reliable pallet logistics.

Discover more solutions from Pallet Sorting Systems

• Pallet sorting
• Pallet repair
• Pallet Saw System
• Multisort robots
• About PSS

Pallet Sorting Systems – Modular. Reliable. Efficient.