Pallet saw system for Palety Rogaliński (Poland)
Pallet saw system for Palety Rogaliński (Poland)
Palety Rogaliński in Poland has chosen the pallet saw system from pallet sorting systems (PSS) to dismantle pallets in a controlled and reproducible manner. In daily practice, a wide variety of pallets arrive, both in terms of dimensions and quality. The system has been developed to process this variety without manual adjustments by the operator.
The Pallet Saw System is fully controlled by ai4pallets. From the moment the pallet is fed in, the system takes over the process and automates the following steps:
- Automatic recognition of the pallet type and selection of the correct sawing program
- Control of the correct pick-up orientation for the vacuum system
- Control of the robot with the correct sawing height per sawing layer
This allows the supply to take place in random play: different pallets, mixed together, without preselection.
Advantages for operators
With the Pallet Saw System, employees do not come into contact with the saw. The entire sawing process takes place within the shielded zone of the machine. This increases employee safety and ensures a clear separation between man and machine.
The reusable material is automatically transported outside the fencing. During transport, blocks and planks are immediately separated from each other. The operator’s role is limited to supervision and removing the loose parts after the sawing process.
In concrete terms, this means for the workplace:
- no manual sawing operations
- a fixed and well-organized working environment
- less physical strain
Benefits for the company
The Pallet Saw System has been developed in such a way that the operator does not have to perform any handling other than supplying pallets. This makes capacity less dependent on individual experience or routine and ensures a stable process with varying pallet quality.
For Palety Rogaliński, this results in, among other things:
- controlled pallet processing with minimal operator intervention
- a safe working environment as an integral part of the process
- predictable output streams of boards and blocks
- a basis for further automation and linking with sorting or repair processes
Efficiency and monitoring
PSS machines are designed to make process data available for daily control and analysis.
- As standard, a machine has the PSS App, which provides live data for the day, such as start of work, number of pallets sawn, best hour of production, average hour of production.
Additional options are:
- PSS scada with daily csv reports, such as production numbers, hours worked, and downtime.
Results
By choosing the pallet saw system from pallet sorting systems (PSS), Palety Rogaliński has set up pallet disassembly as a safe and controlled process. ai4pallets automates recognition, orientation, and sawing sequence, enabling random play feeding and keeping the operator’s role clear.
Pallet Sorting Systems – Modular. Reliable. Efficient.
