Clark Transport Ltd | Widnes chooses Pallet Repair Line from Pallet Sorting Systems for IPP Pool Pallets
Clark Transport Ltd | Widnes chooses Pallet Repair Line from Pallet Sorting Systems for IPP Pool Pallets
Clark Transport Ltd | Widnes, a leading transport company in England, has invested in an advanced pallet repair line from Pallet Sorting Systems (PSS) to improve the handling of IPP pool pallets. This new line is designed to enhance both the efficiency and sustainability of the repair process, with as many as eight repair stations for damaged pallets. The system provides a fully automated solution for sorting, repairing, and stacking pallets, with the goal of maximizing productivity and reducing operational costs.
Automation Starts at the Infeed Conveyor
The process begins when the pallets in need of repair are placed on the external infeed conveyor by a forklift. From this point, the automated system takes over. The pallets are automatically directed to an upright destacker, where they are carefully destacked. This system ensures that pallets are transported one by one to the appropriate location, significantly increasing the efficiency of the process and minimizing the need for manual intervention.
Efficient and Ergonomic Pallet Repairs
After destacking, the pallets are moved via an overhead conveyor to one of the eight pallet repair stations. Here, skilled technicians take the pallets from the conveyor and repair any damage. Thanks to the well-organized layout of the pallet repair line, the repairers can work quickly and efficiently, leading to shorter turnaround times. Once repaired, the pallets are placed back onto the lower conveyor, which automatically transports them to the stacker located behind the repair stations.
This streamlined approach ensures that repaired pallets are quickly ready for reuse, improving the sustainability of the system while reducing operational costs. The automated transportation system minimizes manual labor and maximizes the productivity of the repair team.
Efficient Stacking and Preparation for the Paint Booth
Once the pallets are repaired, they are automatically stacked. The stacker is configured to create stacks of 18 pallets high. When a stack reaches this height, it is transported to the paint booth for further processing.
Innovative Paint Booth with Low-Pressure Spray Technology
One of the most innovative features of this pallet repair line is the paint booth. Here, the pallets are fully painted using a low-pressure spray system. This system is designed to apply paint efficiently without requiring the air to be filtered before the doors are opened. The low-pressure method ensures even coverage of the paint while minimizing waste.
An additional benefit of this painting process is that the paint booth and the output conveyor are fully liquid-tight. This means that no paint can leak onto the floor, preventing paint from spilling onto the concrete. As a result, the workspace remains clean and safe, and additional cleaning costs and potential damage to the infrastructure are avoided.
Sustainability and Cost Savings Hand in Hand
Clark Transport Ltd | Widnes’s choice of this advanced pallet repair line from Pallet Sorting Systems represents a significant step toward more efficient and sustainable operations. By investing in automation and innovative technologies like the low-pressure paint spray system in the paint booth, companies like Clark Transport can process pallets more quickly and sustainably. This not only leads to long-term cost savings but also contributes to a lower environmental impact.
Why Choose Pallet Sorting Systems?
Pallet Sorting Systems has proven to be a trusted partner for companies looking to optimize their pallet handling processes. With years of industry experience, PSS offers customized solutions that help companies streamline and automate their logistics operations. The pallet repair line installed at Clark Transport Ltd | Widnes is a perfect example of this: a system that not only boosts efficiency but also makes the repair process safer and more sustainable.
With a capacity for eight repair stations, automated destacking and stacking, and an innovative paint booth, this line gives Clark Transport Ltd | Widnes a competitive edge in the market. By repairing pallets more quickly and preparing them for reuse, they can better manage their pallet inventory and respond more swiftly to customer needs.
