Erico Pallets LTD sorts up to 550 pallets per hour with Pallet Sorting Systems
Erico Pallets LTD sorts up to 550 pallets per hour with Pallet Sorting Systems
Erico Pallets LTD, an established name in the pallet industry in the United Kingdom, recently invested in a new pallet sorting line from Pallet Sorting Systems (PSS). This fourth sorting machine is used for processing UK Standards, block pallets, and Europallets. With a capacity of up to 550 pallets per hour, operated by just one sorter and one forklift driver, the line helps to further optimize operations.
Efficiency and capacity in pallet processing
The new pallet sorting line provides Erico Pallets LTD with a practical solution for managing high volumes of pallets. The machine is designed to quickly switch between different pallet formats without requiring manual adjustments. This capability supports the daily operational needs by enabling a diverse range of pallets to be sorted in a short amount of time.
The modular design of the PSS machine allows Erico Pallets LTD to adapt or expand the line in the future, depending on changing demands and business needs.
Ergonomics and efficiency for forklift drivers
The sorting line also contributes to a workflow that is up to 50% more efficient for forklift drivers. With its automated setup, drivers can load stacks directly from the truck onto the machine and remove sorted stacks at the desired height. This reduces the required movements and shortens turnaround times. Fewer forklift operations also lead to reduced equipment wear and lower maintenance costs.
Automation combined with human oversight
While the sorting line operates semi-automatically, the operator continues to play a vital role. The machine handles the sorting and movement of pallets, while the operator inspects pallets for defects such as loose parts or unwanted labels. This combination of automation and manual oversight ensures consistent processing and enhanced efficiency.
The ability to automatically switch between various pallet formats prevents downtime and enables a wide range of pallets to be processed without additional adjustments.
Real-time monitoring with SCADA and the PSS App
The pallet sorting line is equipped with the SCADA system (Supervisory Control and Data Acquisition) and the PSS App. These tools provide operators and managers with real-time insights into the sorting process. Key data such as sorting speed, output, and potential issues are easily accessible.
With the PSS App, managers can also monitor these metrics remotely, ensuring they are always informed about operational progress and can quickly address any bottlenecks.
Sustainability and quality management
With the new pallet sorting line, Erico Pallets LTD contributes to the reuse of pallets and the reduction of waste. By sorting pallets for reuse, the company supports the circular economy and lowers its environmental impact.
The precise operation of the machine ensures that pallets are processed consistently to meet required specifications. This capability allows the company to meet the growing demand for reused pallets without compromising on quality.
Why PSS was Erico Pallets LTD’s choice
Erico Pallets LTD selected PSS for the reliability and functionality of their machines. The sorting line provides the capacity and flexibility needed to efficiently process large volumes of pallets. Additionally, PSS is known for its strong after-sales service, ensuring that the machines maintain optimal performance and support a stable production process.
An investment in improved processes
With the acquisition of this new pallet sorting line, Erico Pallets LTD takes a step toward more efficient and sustainable processes. By sorting pallets faster and with greater accuracy, the company can better meet customer demands while controlling costs. This investment not only enhances operational capacity but also supports the company’s commitment to more sustainable pallet management.
