Foresco Pallet Recycling NV Chep sorting, repair and repaint.

Foresco Pallet Recycling NV Chep sorting, repair and repaint.

Foresco Pallet Recycling NV, formerly known as Lapack Belgium, has chosen a standard pallet sorting line from Pallet Sorting Systems (PSS) to process CHEP pallets. This installation is equipped with a direct link to a PSS Paintbooth, which not only sorts pallets efficiently but also refurbishes them to extend their life.

Smart pallet sorting for CHEP pallets

The standard PSS pallet sorting line at Foresco Pallet Recycling NV is designed to efficiently process CHEP pallets. The sorting process starts with automated separation of pallets into three categories:

1. Good pallets: These pallets are immediately stacked and disposed of, ready for reuse.

2. Pallets to be repaired: These pallets are automatically routed to a separate repair line.

3. Unrepairable-looking pallets: These pallets are collected in two 18-high stacks and then transported to the Paintbooth.

This streamlined workflow ensures that pallets are sorted efficiently, significantly reducing the cost and time required for processing.

PSS Paintbooth: Extends the life of pallets

Linked directly to the pallet sorting line, the PSS Paintbooth plays a crucial role in refurbishing pallets. Pallets that look unkempt are sprayed in the Paintbooth to improve their appearance. Repaired pallets are also treated in the Paintbooth after recovery, ensuring that they regain the looks and feels of a Chep pallet and are ready for heavy use.

The Paintbooth was designed with efficiency and ease of use in mind. Bringing pallets into the Paintbooth in double stacks 18 high minimizes turnaround time and maximizes productivity. This process helps ensure the consistent quality of Chep pallets and Chep’s quality requirements for the external look and feel.

Key advantages of the paint booth

• No technology: in the paintbooth such as turntables, drives, and filter boxes.
• No air filters: Less maintenance and lower costs.
• User-friendly operation: Easy to handle paint pump system.
• Liquid-tight floor: Protects work area from spills.
• Paint reuse: Excess paint is collected and reused.
• Easy maintenance: The rinsing system with clean water prevents scale build-up and extends the service life.
• A platform for paint bins and pump installation: By placing the paint bins on a liquid-proof platform together with the pump and filter installation, you keep the environment clean and safe.
• Walkway grates in the spray booth for safe maintenance: if the spray nozzles are clogged, you can safely replace or clean them in the machine without having all your clothes covered in paint.

Technology for control and insight

Like all PSS systems, this plant is equipped with modern technologies to monitor and optimize the process:

• SCADA System: This system generates detailed reports, including the number of pallets sorted, the number of pallets repaired, and the performance of the Paintbooth.
• PSS App: Through this app, Foresco Pallet Recycling NV has real-time visibility into the status of the sorting line and Paintbooth, which helps improve operational efficiency.

With these technological tools, Foresco Pallet Recycling NV can easily monitor the performance of the facility and make adjustments where necessary.

Forklift efficiency and optimized workflow.

The integrated design of the pallet sorting line and Paintbooth reduces the need for forklift movements. Through a streamlined process where pallets are automatically sorted, repaired and handled, pallets can be moved through the system quickly and efficiently. This reduces operational costs and improves workplace safety.

Why choose PSS?

Pallet Sorting Systems offers modular and robust solutions that perfectly meet the needs of companies such as Foresco Pallet Recycling NV. The combination of a standard pallet sorting line and a Paintbooth provides significant benefits:

• Efficiency improvement: Automation of the sorting, repair and painting process reduces waste and increases productivity.
• Quality improvement: The Paintbooth ensures consistent appearance and better protection of pallets.
• Real-time control: With SCADA and the PSS App, the plant can be easily monitored and optimized.

This investment demonstrates Foresco Pallet Recycling NV’s commitment to sustainability and innovation in pallet management. The combination of the standard pallet sorting line and the PSS Paintbooth ensures that their CHEP pallets are efficiently processed and ready for reuse, thus continuing to provide their customers with high-quality pallets.

Are you interested in PSS’ pallet sorting and paint handling solutions? Contact us today for more information!