In 2007, Frans Bastin became the second customer of Pallet Sorting Systems to take the step towards automating its pallet processing operations. This forward-thinking company was the second to recognize the benefits of an automatic pallet sorting line and invested in the standard solution from Pallet Sorting Systems. With the installation of this new sorting line, Frans Bastin now has the capacity to sort between 250 and 350 pallets per hour with only one sorter and one forklift driver. This efficient system not only brings significant productivity benefits but also contributes to better ergonomics and a safer working environment for employees.
Previously, Frans Bastin required several employees to manually sort pallets, a time-consuming process that demanded a lot of physical effort. With the new pallet sorting line, this has completely changed. Pallets are now automatically sorted and stacked at the desired height. A forklift driver transports unsorted pallets in stacks of 18 to the sorting machine, where the sorting process is automatically managed by the machine. Only one sorter is needed to operate the controls.
Thanks to this automation, 250 to 350 pallets can now be sorted per hour, without the need for multiple employees. Where four workers were previously required to manually sort pallets, the task has now been reduced to just one sorter and one forklift driver. This means that one person can do the work of four, without sacrificing the quality or speed of the process.
One of the biggest advantages of the Pallet Sorting Systems sorting line is the flexibility it offers. The sorting line allows pallets to be stacked at any desired height, which leads to more efficient handling and less wasted time. This enables companies like Frans Bastin to fully customize the sorting process to meet the specific needs of their production or distribution operations.
The automatic stacking feature ensures that pallets are stacked at the correct height, significantly reducing the number of forklift movements. This not only reduces wear and tear on machines but also lowers maintenance costs and increases productivity. Fewer forklift movements also mean a reduced risk of workplace accidents, further enhancing employee safety.
In addition to increased efficiency, the Pallet Sorting Systems sorting line offers significant benefits in terms of ergonomics and safety. In traditional sorting processes, employees had to manually move heavy pallets, which could lead to physical complaints like back problems. With the new sorting line, this task is fully automated, meaning employees no longer have to lift or move heavy loads.
These ergonomic advantages contribute to a healthier working environment, which not only improves employee well-being but also enhances productivity. Employees who feel less physically strained are less likely to take sick leave and can work more efficiently. This reduces absenteeism and increases job satisfaction, which in turn positively affects the company’s overall performance.
Investing in the Pallet Sorting Systems sorting line is not only a logical choice for Frans Bastin in terms of efficiency but also financially. Since one person can now do the work of four employees, labor costs are significantly reduced. This ensures that the investment in the sorting machine is quickly recouped. The increased productivity, combined with savings in labor costs, makes the investment highly profitable.
Additionally, automating the pallet processing operation reduces the risk of errors and damage to the pallets. This means that Frans Bastin spends less time and money on repairing or replacing damaged pallets, contributing further to overall cost savings and increasing operational efficiency.
The Pallet Sorting Systems sorting line is designed to support companies in various industries. Whether in logistics, production, or distribution, the sorting line offers the flexibility to handle different types of pallets. The ability to adjust the stacking height as needed makes the system suitable for a wide range of applications, from small businesses to large industrial operations.
With a capacity of 250 to 350 pallets per hour, Frans Bastin can significantly increase its production capacity without the need to hire additional staff. This makes the sorting line an attractive option for companies looking to boost productivity while lowering operational costs.
In 2007, Frans Bastin became the second customer of Pallet Sorting Systems to realize the benefits of automation in the pallet processing operation. By investing in the pallet sorting line, they have improved efficiency, made the workplace safer, and achieved significant cost savings. Thanks to the system’s flexibility, ergonomic benefits, and the ability to sort pallets quickly and easily, Frans Bastin has gained a competitive edge. This investment in automation ensures the company is prepared for the future.