Pallet Sorting Systems: Efficient Sorting and Repair Line for Goggins, Ireland

Pallet Sorting Systems: Efficient Sorting and Repair Line for Goggins, Ireland

Goggins, based in Ireland, has chosen a Pallet sorting and repair line solution from Pallet Sorting Systems (PSS) to optimize their pallet sorting and repair processes for LPR pallets. This line is equipped with a stacker positioned after the repair line and a paint booth to apply a fresh layer of paint to repaired pallets. This configuration not only enhances efficiency but also ensures consistent quality and a streamlined workflow.

Sorting and Repair Line for LPR Pallets
The sorting line provided by PSS is specifically designed for processing LPR pallets. The line begins with a sorting section that separates usable pallets from those requiring repair. This saves time and allows repair personnel to focus solely on pallets that need attention.

The repair line uses upper and lower conveyor systems: pallets requiring repair are fed via the upper conveyor. This setup improves efficiency and provides ergonomic benefits for repair workers. Repaired pallets are transported via the lower conveyor to the stacker, which feeds them into the paint booth. In addition to LPR pallets, the line can sort and process other common pallet types without requiring adjustments.

Paint Booth: Applying a Fresh Coat of Paint to Pallets
After repair, pallets are stacked and then sent to the low-pressure paint booth. This paint booth, developed by PSS, ensures pallets are coated quickly and evenly with a fresh layer of paint. The painting process is critical for LPR pallets, as it not only provides a uniform appearance but also meets LPR’s post-repair quality requirements. With this system, Goggins can comply with the stringent standards set by LPR.

The paint booth operates as an automated process, fully integrated into the existing line. This means that repaired pallets are immediately ready for use or further processing. Additionally, the paint booth promotes efficient paint usage, which reduces operational costs and is more environmentally friendly.

Benefits of the Configuration at Goggins
The combination of the sorting line, repair line, paint booth, and stacker provides Goggins with numerous benefits:

• Increased Efficiency: By pre-sorting usable pallets, only those requiring repair are sent to the repair stations.
• Improved Quality: Accurate inspection and repair ensure that pallets meet LPR’s strict standards.
• Cost Savings: The integrated paint booth minimizes paint consumption and reduces labor costs through automation.
• Flexibility: The modular system can easily adapt to changing requirements or pallet types.
• Safety: Fewer forklift movements, thanks to the stacker, contribute to a safer working environment.

Why Choose Pallet Sorting Systems?
PSS is renowned for its robust and modular machines, which can be tailored to meet the specific needs of each client. For Goggins, this resulted in a solution perfectly suited to their requirements for processing LPR pallets. By combining advanced technology with efficient workflows, Goggins now operates a system that not only saves costs but also boosts productivity.

With PSS solutions, companies like Goggins can process pallets with fewer staff while ensuring superior quality. This allows businesses to focus on their core activities, confident that their pallet operations are running smoothly and efficiently.