Pallet Handel Zoetermeer optimizes processes with a Palletsorting and repairline for various pallet types

Pallet Handel Zoetermeer optimizes processes with a Palletsorting and repairline for various pallet types

Pallet Handel Zoetermeer has recently modernized its logistics processes with the introduction of an innovative Palletsorting and Repairline. This system is specifically designed to sort and stack different types of pallets, such as Euro pallets, one-way pallets, heavy-duty industrial pallets like Chep, LPR, and IPP, and lighter industrial pallets. Thanks to its versatility, the system is ideal for companies that handle a wide variety of pallet types on a daily basis, without the need for setup time.

One system for all pallet types

The strength of this new sorting system lies in its flexibility. It can seamlessly switch between different types of pallets, whether it’s Euro pallets, one-way pallets, American pallets, or block pallets. This all happens without any interruptions or adjustments to the machine, ensuring a smooth and efficient sorting process.

Compared to older methods, where multiple sorters manually processed pallets, this system represents a significant improvement. Manual sorting often led to errors due to human decisions, which not only reduced productivity but also resulted in inconsistent outcomes. Now, one operator in combination with the automated system ensures a streamlined process with a much lower error rate.

50% fewer forklift movements

One of the most significant improvements offered by this new system is the drastic reduction in forklift movements. In the old sorting system, forklifts first had to break down pallets from trucks into smaller stacks for manual sorting. After sorting, these pallets were then stacked back into high stacks of up to 18 pallets for transport. This required a lot of forklift activity and was both inefficient and time-consuming.

With the new sorting system, this is no longer necessary. Pallets are now placed directly from the truck onto the sorting line, eliminating the need for manual sorting. The six automatic stackers ensure that the sorted pallets are stacked to the desired height immediately. This means the forklift is only needed to pick up the fully sorted stacks, resulting in far fewer forklift movements and a much more efficient process.

Moreover, the system offers the flexibility to adjust the stack height as needed. Whether low or high stacks are required, the system can easily be configured to meet these needs. This optimizes the transportation process and prevents unnecessary pallet movements, saving time and enhancing workplace safety by reducing forklift traffic.

Integrated pallet repair for added efficiency

Another important feature of the pallet sorting system is the ability to repair pallets. Behind the sorting line, four workstations have been set up where damaged pallets can be repaired. When the pallet flow is temporarily lower, staff can focus on repairing pallets that are brought in via a side feed. After repairs, these pallets can be directly reintroduced into the sorting process and then stacked by one of the six pallet stackers.

This ensures that no valuable time is lost when the pallet flow decreases. At the same time, it contributes to a more sustainable business process, as pallets are repaired and reused instead of discarded. By reprocessing pallets immediately after repair, the throughput time is shortened, and unnecessary additional steps are avoided.

Maximum flexibility and minimal downtime

The pallet sorting system is designed with flexibility and efficiency in mind. The ability to process different types of pallets without requiring setup time ensures that the production line remains operational at all times, regardless of the pallets being delivered. This reduces downtime and increases the system’s overall processing capacity.

Thanks to the automatic stackers, less manual labor is required, and by significantly reducing the number of forklift movements, the work becomes much safer. Additionally, every step in the process is carefully recorded and monitored via the PSS SCADA system and the PSS App, ensuring full control and optimization.

Conclusion

By choosing a pallet sorting system, Pallet Handel Zoetermeer has taken an important step towards a more efficient and modern operational process. The ability to handle different pallet types without setup time and the drastic reduction in forklift movements leads to increased productivity and a safer work environment. The integrated pallet repair and flexible stacking height options make this system both unique and highly efficient.

For companies looking to optimize their pallet handling process, this new sorting system from Pallet Handel Zoetermeer offers the perfect solution. It saves time, increases efficiency, and contributes to a more sustainable use of pallets.