Demes Pallet Logistics has a sorting line for efficient sorting by type and quality

Demes Pallet Logistics has a sorting line for efficient sorting by type and quality

Introduction

Demes Palettenlogistik GmbH has implemented a pallet sorting line from Pallet Sorting Systems (PSS) to organize the sorting process as a structured and measurable process.

The pallet sorting line has 5 stackers, 2 of which are capable of nesting.

Machine description

The pallet sorting line at Demes is designed to sort 3,000 pallets per day by type and quality with a staff of two (an operator and a forklift driver).

Sorting process in practice

Pallets are stacked up to 18 high on the infeed and move through the sorting line in a controlled flow. At the inspection and sorting station, the pallets are assessed for type and quality.

Good pallets are sent directly to the correct stacking positions, while other pallets are distributed across different types and qualities.

Fixed staffing structure and operating procedure

The installation at Demes is set up for a fixed operating procedure with one operator and one forklift driver.

This ensures clear responsibilities, fewer unnecessary movements, and stable sorting performance in daily operations.

Sorting capacity

The pallet sorting line at Demes is designed for a stable sorting output of approximately 400 to 550 pallets per hour, depending on pallet type, quality, and sorting criteria.

The fixed workflow and central position of the operator contribute to a consistent output throughout the workday.

Benefits for the operator

The sorting line is designed to support a stable and ergonomic workflow.

· Fixed workstation with clear sorting decisions

· No more physical labor.

· No forklift traffic directly near the operator

· Continuous pallet flow without waiting times

Benefits for the company

For Demes, the configured pallet sorting line ensures a structured and measurable sorting process.

· Stable sorting output of 400–550 pallets per hour

· 50% fewer forklift transport movements

· Lower costs per sorted pallet

· Better sorting quality

· Insight into performance and output

Efficiency and monitoring

The system is equipped with SCADA reporting, providing daily insight into sorting performance.

The reports include the total number of sorted pallets, the distribution by sorting class, and operational data. This enables targeted control and optimization.

Daily reporting

Daily CSV reports provide insight into production and performance.

Real-time monitoring

The sorting process can be monitored live using the PSS App.

Results at Demes Palettenlogistik GmbH

With the pallet sorting line, Demes Palettenlogistik GmbH has a stable and measurable sorting process.

The combination of fixed staffing and, consequently, a controlled pallet flow with sorting logic results in a consistent output of 400–550 pallets per hour, depending on the pallet mix.

Savings include:

· 50% reduction in all forklift movements related to pallet sorting.

· One person now sorts between 350 and 500 pallets per hour.

· Consistent sorting because a single operator is responsible for the sorting process.

How the pallet sorting line works

PSS sorting lines are now in use at 150 customer sites across Europe, where they are used for sorting various types of pallets, such as Euro-size pallets and industrial-size pallets, or for de-nesting new pallets

More about pallet sorting systems

See also other projects

Pallet Sorting Systems – Modular. Reliable. Efficient.