Demes Palettenlogistik GmbH bought pallet sorting line configured for stable and measurable sorting

Demes pallet sorting line configured for stable and measurable sorting.

Demes Palettenlogistik GmbH has implemented a pallet sorting line from Pallet Sorting Systems (PSS) to organise pallet sorting as a structured and measurable process.

The system is based on the PSS sorting concept and configured to match the required workflow, staffing and pallet mix at Demes. This creates a stable sorting process with fixed roles, controlled pallet flow and predictable daily output.

Machine description

The pallet sorting line at Demes is configured to support a fixed and controlled sorting process. Pallets are supplied and removed by forklift at defined positions, while the operator works from one central sorting position.

This setup ensures a consistent pallet flow, clear sorting decisions and a stable working environment throughout the day.

Sorting process in practice

Pallets are placed on the infeed and transported through the sorting line in a controlled flow. At the inspection and sorting position, pallets are checked and sorted based on type and condition.

Good pallets are directed to the correct stacking positions, while other pallets are routed to different categories or downstream processes.

Fixed staffing and workflow

The configuration at Demes is designed around a fixed way of working with one operator and one forklift driver.

This creates clarity in responsibilities, reduces unnecessary movement and supports a stable sorting output during daily operation.

Sorting capacity

The pallet sorting line at Demes is designed to support a stable sorting output of approximately 400 to 550 pallets per hour, depending on pallet type, quality and sorting criteria.

The fixed workflow and central operator position contribute to maintaining a consistent output throughout the working day.

Benefits for operators

The sorting line at Demes is configured to support a stable and ergonomic working position.

• Fixed workplace with clear sorting decisions
• Reduced walking and unnecessary handling
• No forklift traffic directly at the operator position
• Continuous pallet flow without interruptions
• Clear overview of pallet categories and sorting logic
• Real-time insight via the PSS App

Benefits for the company

For Demes, the configured pallet sorting line creates a structured and measurable sorting process.

• Stable sorting capacity of 400–550 pallets per hour
• Reduced internal transport and forklift movements
• Predictable and controlled workflow
• Lower cost per sorted pallet
• Better planning of staffing and capacity
• Clear insight into performance and output

Efficiency and monitoring

The pallet sorting line at Demes is equipped with SCADA reporting, providing daily insight into sorting performance.

Reports include total sorted pallets, distribution per sorting category and operational data. This allows better control of the process and supports continuous improvement.

Daily reporting

Daily CSV reports provide clear insight into production and performance.

Real-time monitoring

With the PSS App, the system can be monitored live during operation.

Result at Demes

• With this configured pallet sorting line, Demes Palettenlogistik GmbH has established a stable and measurable sorting process.
• The combination of fixed staffing, controlled pallet flow and clear sorting logic results in a consistent output of up to 400–550 pallets per hour, depending on pallet mix.
• This approach improves efficiency, reduces manual handling and creates a predictable workflow for daily operations.

How the pallet sorting line works

The video shows how a pallet sorting line from PSS works and how different pallet types can be processed within one system.

Although the configuration at Demes is adapted to its specific workflow, the video provides a clear understanding of the sorting principle, pallet flow and operator interaction.

The system processes a wide range of pallet types, including Euro pallets, block pallets, industrial pallets, GMA pallets and CP pallets.

By combining inspection, sorting and stacking in one system, the pallet sorting line ensures a controlled and continuous workflow.

Learn more about our pallet sorting systems:

Pallet Sorting Systems – Modulair. Betrouwbaar. Efficiënt.