Readypal Belgium Chooses Combined Pallet Sorting and Repair Line from PSS

Readypal Belgium Chooses Combined Pallet Sorting and Repair Line from PSS

In Belgium, Readypal has invested in a combined pallet sorting and repair line from Pallet Sorting Systems (PSS). This system integrates pallet sorting with repair, enabling a more efficient workflow and improved handling of large volumes. With a capacity of 550 pallets per hour on both the sorting and repair sides, this solution is ideal for companies processing pallets on a large scale.

Sorting with 12 Stackers

On the sorting side, the line is equipped with 12 stackers designed to handle the most commonly used pallet types, including Europallets, block pallets, and GMA pallets. This flexibility ensures that pallets can be sorted quickly and efficiently. Pallets that fail to meet quality standards are automatically redirected via an overhead conveyor to the repair line.

This setup allows Readypal to sort different types of pallets without interruptions, contributing to a seamless and efficient process.

Repairing with 8 Stackers

Damaged pallets are directed to the repair line, where 8 repair operators restore them for reuse. Repaired pallets are then sent via a lower conveyor to 8 stackers. Here, they are sorted and stacked, making them immediately ready for further distribution or reuse in production processes. The repair team can process up to 550 repaired pallets per hour, without the need for additional handling.

High Capacity and Efficient Use of Personnel

The combined line is designed to operate with minimal staffing. With just one sorter and one forklift driver, the sorting side can handle a capacity of 550 pallets per hour. On the repair side, the operators achieve the same output, ensuring balanced efficiency across the entire process. This balanced capacity between sorting and repair maximizes resource utilization, offering high speed while significantly reducing labor costs.

Monitoring and Reporting with SCADA and the PSS App

The operation of the line is closely monitored using SCADA and the PSS App. SCADA generates detailed reports in CSV format, providing insights into the number of sorted and repaired pallets. These reports make it easy to analyze and optimize the line’s performance. With the PSS App, operators and managers can view live data about the process. This information is accessible from anywhere in the world, helping to better manage daily operations and respond proactively to changing demands.

Benefits for Readypal Belgium

The combined pallet sorting and repair line offers several advantages for Readypal:

  • High capacity: Ability to sort up to 550 pallets per hour and repair the same amount.
  • Efficient processes: Streamlined workflows for both sorting and repair, with automatic redirection to the appropriate line.
  • Reliable reporting: Clear data insights provided by SCADA and the PSS App.
  • Cost savings: Reduced labor requirements for high output.

Ready for Future Success

By choosing this combined line, Readypal Belgium has implemented a solution that not only meets current needs but also allows room for future growth. By integrating sorting and repair into a single process, Readypal can work more efficiently, save costs, and deliver better service to its customers.

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