Sequoia Palettes – Efficient and flexible pallet repair and sorting
For Sequoia Palettes in France, Pallet Sorting Systems (PSS) developed a modern pallet repair line that increases productivity by approximately 35%.
The system combines ergonomic working conditions with automated pallet handling and real-time performance monitoring.
With its modular design and integrated PSS Scada, the line provides a sustainable solution for efficient pallet management.
Versatile sorting for multiple pallet types
The repair line effortlessly processes eight different pallet types.
The stackers can handle 800×1200 pallets (Euro and one-way pallets) and 1000×1200 pallets (block pallets such as Chep, LPR and IPP) without adjustments.
Open pallets sized 800×1000 and 1000×1200 mm can also be interlocked, improving transport efficiency and storage density.
This versatility makes the line suitable for facilities managing mixed pallet flows.
Benefits for pallet repair operators
The PSS repair line is designed with a strong focus on the operator’s comfort, safety and efficiency:
-
Pallets are delivered at working height, eliminating the need for lifting or bending.
-
Operators work at a fixed, safe workstation with no forklift traffic nearby.
-
A waste conveyor above the workstations keeps the area clean and organized.
-
The ergonomic layout reduces strain and increases the number of pallets repaired per operator.
This setup ensures a safer, cleaner and more productive workplace.
Benefits for Sequoia Palettes
The investment in the PSS repair line provides measurable business advantages:
-
Up to 35% higher output through continuous pallet supply.
-
Consistent sorting before repair for streamlined operations.
-
50% fewer forklift movements due to automatic pallet handling.
-
Daily CSV reporting and real-time data via PSS Scada.
-
Lower labour costs thanks to reduced manual work.
-
Improved safety around all workstations.
The system enables Sequoia Palettes to operate a standardized, efficient and scalable repair process.
Automated infeed and outfeed with real-time control
The pallet flow is fully automated.
Using a tablet, the forklift driver can see exactly where pallets need to be delivered or removed, minimizing downtime and maintaining a steady workflow.
This automation ensures optimal line utilization and continuous repair throughput.
Real-time monitoring with PSS Scada and the PSS App
With PSS Scada and the PSS App, Sequoia Palettes has full visibility into production and performance at all times.
The system automatically records:
-
the number of repaired pallets per operator,
-
sorting and cycle times,
-
total pallets processed,
-
start and end times per shift.
The daily CSV report gives managers valuable data for process improvement, planning and performance tracking.
Results
The PSS repair line at Sequoia Palettes delivers an integrated solution combining efficiency, safety and ergonomics.
Key results include:
-
35% higher capacity with the same workforce.
-
No lifting and ergonomic working conditions for operators.
-
50% fewer forklift movements in the work area.
-
Real-time monitoring and daily CSV reports via PSS Scada.
-
Consistent repair quality and lower operational costs.
Pallet Sorting Systems – Modular. Reliable. Efficient.
