Sequoia Palettes: Sorting and Stacking Pallets with the Pallet Sorting Line from Pallet Sorting Systems (PSS)

Sequoia Palettes – Sorting and stacking pallets with the pallet sorting line from Pallet Sorting Systems (PSS)

Sequoia Palettes in France has invested in a pallet sorting line from Pallet Sorting Systems (PSS).
The installation combines efficiency, ergonomics and automation for companies aiming to optimize pallet management.
The line processes up to 550 pallets per hour with only one operator and one forklift driver, ensuring high capacity with minimal labour.

Ergonomic sorting for maximum productivity

The PSS sorting line provides speed without physical strain for the operator.
Pallets are automatically sorted by type and quality, with minimal manual handling limited to removing loose materials.
With a throughput of 550 pallets per hour, companies like Sequoia Palettes can streamline their operations and increase productivity while reducing forklift movements by about 50%.

Flexible stackers for various pallet sizes

A key feature of the PSS sorting line is the use of six stackers that can handle multiple pallet sizes without adjustment.
The line stacks 800×1200 pallets (Euro and one-way), 1000×1200 pallets (Chep, LPR, IPP, GMA, and 1200×1200), and can also interlock open pallets (800×1000 or 1000×1200) for efficient transport and space use.

Efficient workflow with consistent sorting

The system requires only one operator to control the sorting process.
This ensures consistent quality and reduces human error.
The forklift driver manages pallet infeed and outfeed, minimizing walking distances and manual handling.
This setup lowers labour costs and improves safety.

Direct infeed and sale-ready pallets

The line enables direct pallet loading from trucks and automatic stacking at the correct height.
Pallets are immediately sale-ready, which saves time and shortens internal logistics flows, improving overall throughput.

Modular and easy to maintain

The PSS sorting line is modular and easy to maintain.
Routine maintenance can often be performed internally, reducing costs.
Additional modules such as a pallet repair line or a MultiSorter can be integrated, making the installation scalable and future-proof.

Real-time monitoring with PSS SCADA and PSS App

Equipped with PSS SCADA, the line provides real-time insight into performance data such as pallet counts, cycle times and pallet quality.
Data is accessible via fixed screens and tablets, allowing forklift drivers to anticipate pallet movement.

The PSS App offers live data, maintenance alerts and production status from any device, supporting continuous monitoring and process optimization.

Results and benefits

The PSS sorting line at Sequoia Palettes delivers an efficient, safe and data-driven pallet process.
Key advantages include:

• Up to 550 pallets per hour with one operator and one forklift driver.

• 50% fewer forklift movements through automated infeed and outfeed.

• Real-time insights via SCADA and daily CSV reporting.

• Ergonomic design for reduced strain and higher productivity.

• Flexible stacking for multiple pallet types.

• Modular expansion options for repair or multi-sorting functions.

Pallet Sorting Systems – Modular. Reliable. Efficient.