Serradora Domenech SLU from Spain improves pallet processing with a pallet repair line from Pallet Sorting Systems

Serradora Domenech SLU from Spain improves pallet processing with a pallet repair line from Pallet Sorting Systems

Serradora Domenech SLU, in Spain, has taken a significant step towards optimizing their pallet processing. The company has invested in a pallet repair line from Pallet Sorting Systems. This new line, equipped with ten workstations for pallet repair workers, not only makes the repair process more efficient but also improves the ergonomics for employees through the use of lift tables and automated systems. Additionally, the system is integrated with PSS Scada software and the PSS App, giving Serradora Domenech real-time insight into their processing workflow and enabling them to monitor performance effectively.

Optimized workstations for pallet repair

The pallet repair line features ten workstations where pallets are fed via a non-powered roller conveyor from the side. This ensures that the pallet repair workers can easily access the pallets without unnecessary physical strain. To make the work even more comfortable and efficient, the workstations are equipped with lift tables, which allow the pallets to be adjusted to the ideal working height. This not only improves ergonomics but also boosts productivity, as workers can handle the pallets at the correct height without exertion.

By utilizing PSS Scada software, Serradora Domenech SLU can monitor the entire repair process in real-time. The system collects data on the performance of the workstations and the progress of each pallet. This provides management with insights into productivity and allows for targeted process optimization.

Automated transport and stacking of repaired pallets

Once the pallets are repaired, they are transported via a roller conveyor to six fixed inline stackers. These stackers are designed to automatically stack the most common pallet types, significantly speeding up the sorting and stacking process while minimizing manual intervention. This results in a smooth flow of pallets and increased efficiency within the production hall.

With the PSS App, management has access to real-time performance data from anywhere at any time. This enables quick decision-making and allows them to address any bottlenecks immediately. The app ensures that managers can monitor operational progress remotely and make adjustments as needed.

Handling of non-standard pallet types

For less common pallet types, an innovative system has been integrated. These non-standard pallets are transported via the roller conveyor to an airlift portal. Here, a pallet sorter uses the airlift system to pick up the pallets and manually sort them into 20 different categories. This system provides the flexibility to handle a variety of pallet types, regardless of their size or specifications, without compromising speed or accuracy.

Ergonomics and productivity working hand in hand

Employee well-being is a top priority in this new installation. The workstations with lift tables ensure that the physical strain on workers is minimized. The lift tables allow employees to adjust the pallets to a comfortable working height, reducing the risk of back and neck pain. This not only contributes to better employee health but also leads to higher efficiency and productivity.

The data collected through the PSS Scada software enables Serradora Domenech to track the performance of the workstations and the allocation of personnel with precision. These insights provide valuable opportunities for improvement and allow the company to maximize productivity without compromising the working conditions of its employees.

Sustainability and efficient waste management

The new pallet repair line also contributes to the company’s sustainability efforts. The systems are equipped with integrated waste conveyors that automatically transport damaged components, such as broken wooden blocks and planks, outside for recycling or further processing. This ensures efficient waste disposal and helps maintain a cleaner, more organized work environment.

Real-time monitoring and flexible management with the PSS App

Thanks to the PSS App and PSS Scada, the management at Serradora Domenech SLU can monitor the progress and performance of the pallet repair line in real-time. The app provides access to detailed data on the number of repaired pallets, the performance of individual workers, and the overall operational efficiency of the system. This allows management to make quick adjustments when necessary, ensuring that productivity and efficiency are maintained.

Conclusion

Serradora Domenech SLU’s investment in an advanced pallet repair line from Pallet Sorting Systems has significantly improved their pallet processing capacity. With ten workstations, lift tables, automated transport systems, and the use of PSS Scada software and the PSS App, they can now monitor their processes in real-time and optimize efficiency. All of this contributes to increased productivity, a better working environment, and more sustainable business operations.